1. Custom Mold Making — We create a precision steel mold based on your approved 2D proof, ensuring every detail of your design is reproduced accurately.
2. Metal Stamping — Your pin is struck from high-quality iron or zinc alloy using our precision stamping machines, chosen for your design complexity and size.
3. Plating & Polishing — The pin surface is polished and electroplated in your chosen finish — gold, silver, nickel, antique brass, and more than 10 options available.
4. Hand Enamel Filling — Our technicians carefully fill every recessed area with liquid enamel by hand, with unlimited color choices at no extra cost.
5. Baking & Curing — Pins are baked at a controlled temperature to cure and harden the enamel, ensuring long-lasting color and durability.
6. Final Inspection & Finish — Each pin undergoes a final quality check. The raised metal borders stay above the enamel, creating that classic textured soft-enamel look.